Because of this, the savings in printing costs can be passed on to the customer. Unlike digital label printing, flexographic printing transfers ink onto the material using flexible printing plates mounted on fast-rotating cylinders. Flexographic printing, or Flexo, is a technique for bulk printing using flexible relief plates. Give us a call and let us prove we’re the best! For high volume orders of custom printed corrugated boxes, flexographic printing can’t be beaten. The following are benefits associated with flexography. The press automates additional tasks in-line that are most commonly … Around 1990 is when big advancements in flexography began, as more companies started shifting to this printing process for flexibility and access to a wider variety of jobs and customers. Another benefit is the variety of inks that can be used. Since the orders are done in large quantities, it ends up saving quite a bit of money. Versatility. If you need a big job in a hurry or need a large quantity of a repeating pattern, then flexography may be the right choice for you. It can also print on plastics, metallic films, cellophane, paper, and even on corrugated surfaces. Be smart about saving money and energy. Apart from its ability to print on almost any substrate, the variety of inks used consistently produce high-quality prints. No matter the needs of a company, flexographic printing is flexible enough to make any type of label or imagine someone can imagine. When used for medium to long print runs, the advantages of flexography outweigh the disadvantages by far, thus making it the best printing technology for long-term return on investment. Flexographic Printing Machine Advantages. Benefits of Flexo Printing. With other types of printing technologies, these processes are done on separate machines after the printing is completed, which … Extremely Versatile Print Process. Flexo technology offers many advantages over other methods of printing. It is widely used in the production of newspapers, catalogs, shopping bags, self-adhesive labels, disposable cups, milk cartons, gift wrap and wallpaper. Main Advantages of Flexographic Print. Here are some other reasons flexo is the print method of choice for most DLS label orders: Varying Sizes – Our flexographic presses can print up to 20" wide. Flexo has an advantage over lithography in that it can use a wider range of inks, water based rather than oil based inks, and is good at printing on a variety of different materials like plastic, foil, acetate film, brown paper, and other materials used in packaging. This is partially what makes it so cost-effective. Don’t let the future impoverish the present. Flexography is ideal for solid color printing. In other printing processes, several layers of ink are required to attain the proper saturation and richness. What he refers to as “progressive flexography” is very real and is bringing with it significant benefits to both printers and brand owners. Best suited to long runs at high speeds; Single or multi-color; Prints well on paper, films and foils; Suitable for spot colors including gold and silver; Print and die cut in one pass ensuring better accuracy; Inks are non-toxic and inexpensive; Main Dis-advantages of Flexographic Print . Flexo printing also has the advantage of producing a finished product at the end of the process without having to wait for inks to dry. Mainly, its versatility allows manufacturers to create vibrant labels on a variety of materials. Its disadvantages include the cost of its plates, the consumption of costly stock and the large amount of time needed for setup. As the name implies, flexography utilizes flexible printing plates. Advantages of flexo printing. Advantages of flexo printing. Uses cost equipment that requires little maintenance. A flexographic printing advantage is that it reduces your reliance on platemaking solutions, solvents based inks and cleaning materials that contain harmful chemicals. Cost – As they say, time is money. Flexography is a modern high-speed printing process suitable for most packaging and label applications. It is a great option for text printing on pouch bags. Lithographic Printing vs Flexographic Printing. Flexographic printing is known for being a fast process. If you package your product in a box, get out of the box. One great example is flexographic printing. The prepress costs of plates and setup are fixed costs, so flexo systems become more economical for longer production runs of more than about 3,000 meters. Flexography has become a favourite of print and packaging manufacturers due to it’s reliability, speed and consistent high quality. Customers are often looking for more than pure functionality in their hygiene products, and when you think of baby diapers and femcare products it is easy to see why printing is so important – it significantly increases product marketability in the eyes of consumers and, more importantly, it can improve the The flexographic printing process is a style of printing that is often used to print large batches of labels and packaging products. Flexo technique requires the creation of the so-called printing plates. Here are some examples: Speed – As mentioned earlier, the spinning drums and quick-drying ink allow hundreds of boxes to be printed in a very short period of time. 3. For high volume orders of custom printed corrugated boxes, flexographic printing can’t be beaten. The material used for printing is fed into the flexographic printing machine from a roller, which passes through each of the plates used, one by one. Still, flexo printing is a leader in the industry. Benefit: Highly automated. Corrugated Mailer Boxes: What Sets Them Apart. 912 N. Main St. Advantages of Flexographic Printing. Sign up today for free and be the first to get notified on new updates. 1 . 1 . Flexo printing also has the advantage of producing a finished product at the end of the process without having to wait for inks to dry. Flexography has become a favourite of print and packaging manufacturers due to it’s reliability, speed and consistent high quality. Flexography is a variation of direct rotary … An advantage of flexography is that is a fast and economical method to print relatively simple designs on stand up packaging. Once through the printer, cutting, folding, and other processes can be performed “in line.”. 1. The material feeds from a large roll which passes through to each plate that is being used, one-by-one. It is of little compromise to make the switch, so read below about the key advantages of making your printing process flexographic! Flexographic printing offers several advantages over other forms of printing, making it a superior choice for many label printing businesses: 1) Versatility. Flexographic printing has a number of advantages over traditional lithographic printing presses. Flexographic printing has extremely high press speeds and is […] In the process, a flexible raised surface plate creates prints on a variety of different materials. Flexography (often abbreviated to flexo) is a form of printing process which utilizes a flexible relief plate. Flexographic printing is suitable for any substrate like cellophane, plastic, and paper. To identify significant trends, drivers, influence factors in global and regions. Flexography is known for providing quality results with its efficiency in speed. Flexographic direct print is known for delivering truly eye-popping results. The ink used in printing is also much cheaper than other printing methods. is still the first choice over digital printing for large-scale runs of wrappers, cartons, fabric, (and yes) corrugated cardboard boxes. The flexographic printing process is highly automated once it has begun. P.O. Energy-Saving Tips to Survive the Winter If you’re not careful, the cold winter weather can wreak havoc on your monthly electricity bill. Apart from printing size or type of label or image necessary, flexographic printing uses many different types of inks from water-based to fluorescent to metallic makes the images vibrant and eye-catching. The first benefit of using flexographic printing is its adaptability to many materials. One great example is flexographic printing. Here are the nine pros and cons of flexography printing: Pro: Flexography is compatible with many different inks. In other printing processes, several layers of ink are required to attain the proper saturation and richness. This process works by using a system of multiple rollers to transfer ink to the material being printed on. There are a few flexographic printing advantages companies should keep in mind as they try to fulfill their printing needs. ADVANTAGES AND DISADVANTAGES OF FLEXOGRAPHIC PRINTING : Advantages: Only economic on long print runs. Due to its exacting ink control systems, one of the best advantages of flexographic printing is the ability to generate solid colors on both porous and non-porous substrates. Flexographic systems are cost-effective for printing jobs with longer runs. Utilizes a wide variety of inks:It can apply water-based inks, UV curable inks, and solvent ink… Flexographic label presses can print label rolls of various materials quickly without sacrificing quality, making it the ideal printing method for food, beverage, and consumer products. Things are less clear when considering Flexo for short run production. Flexography vs. Box 1333 Highway 67 The plates roll the ink onto the material, which, in the end, is cut into the right size by the cutting die. The first benefit of using flexographic printing is its adaptability to many materials. Thanks to these drums, the incorporation of fast-drying inks, as well as (in many cases) the use of heat to quickly set the ink, large sheets of corrugated cardboard can be fed through the press at a, . Once a flexographic print job is set up and running, it delivers a very high output for very limited human effort. There is no waste of space or materials as the printer prints in record time. Low maintenance costs. Pembroke, GA 31321. In 1890, the first flexographic printing press was patented by Bibby, Baron and Sons out of Liverpool England. On the downside, flexographic printing isn’t very advanced. Both of these printing processes offer numerous advantages to the customer. Each process has its own benefits and downsides, and works best for specific purposes. It supports a range of colors. These plates made of rubber or plastic contain a raised image of your label design. Flexographic printing is a popular method for printing large orders of custom labels at rapid speeds – but how does it actually work? Speed – As mentioned earlier, the spinning drums and quick-drying ink allow hundreds of boxes to be printed in a very short period of time. Give us a call and let us prove we’re the best. Rite Envelope and Graphics, Inc., as the best printing company, has flexographic printing services available for any company in need of printing services serving the Baltimore, New York, and Washington areas. Best suited to long runs at high speeds; Single or multi-color; Prints well on paper, films and foils; Suitable for spot colors including gold and silver; Print and die cut in one pass ensuring better accuracy; Inks are non-toxic and inexpensive; Main Dis-advantages of Flexographic Print. Once through the printer, cutting, folding, and other processes can be performed “in line.”. Express Packaging specializes in samples and prototypes, structural design services, and of course top quality 2 color flexographic direct print. Flexo presses have short set-up times with a minimum of waste and guarantee high-quality output; Flexo printing eliminates the need for additional work and cost. Flexographic Printing Machine Advantages. A flexographic printer uses the most of the space it has available either vertically or horizontally before the printed information gets cut into the right shape. There are a few advantages and disadvantages before you decide whether or not flexographic printing is the right option for you. Advantages of flexographic printing. What Are the Advantages of Flexographic Printing? Another advantage of flexographic printing is its versatility. | Now Power. © 2021 Rite Envelope & Graphics Inc. All Rights Reserved | Sitemap, Custom Printed Business Letterheads/Envelopes, Key Elements to Consider When Seeking an Excellent Print Partner, Why is a Business Card Important for Your Business, Things to Consider When Choosing a Business Envelope, Helpful Tips for Your Next Business Card Design.